The UK’s sole supplier and convertor of Military Specification ESF & Safety foams covering all applications


Global material sourcing capabilities from our well established, trusted and approved suppliers


Foam Routing

Technical CNC routed 2D & 3D products and shapes


Blue Foam

Blue Polyether safety foams for fuel tank applications


Grey 3D

Technical CNC routed 2D & 3D products and shapes

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Two Tone Disks

Converting and combining various material grades creating bespoke technical shapes


Motorbike 1a


The UK’s leading foam converter. Foam Engineers is a technical foam fabricator specialising in providing technical solutions for our global customer base.

We trade solely business to business and all of our product solutions are tailored to individual customer needs. Confidentiality and integrity are just some of our core values. Others include customer care, commitment to quality, design, innovation and a supportive working environment for our employees.

Foam Engineers, a family run business since 1928, has a proven ability to innovate and adapt to change. From client to supplier there is evidently a lot of trust associated with Foam Engineers, our products, capability and service. With a focused and proven business model, the company provides critically relied upon foam solutions to a vast and broad number of industries which include: Aerospace, Motorsport, Military, Environmental, Medical.


Together we find ways to adapt and change in line with our customers and our markets. Based in Buckinghamshire, Foam Engineers originally manufactured metal seat springs in a thriving furniture town.



At Foam Engineers we have a dedicated design and development team who have extensive knowledge and experience across a wide range of market sectors.


Foam Engineers has its own manufacturing facility based in High Wycombe, Buckinghamshire, near to London. Having total control over our manufacturing allows us to offer our clients unbeatable flexibility and cost effectiveness.

Foam Engineers Ltd, The UK’s leading foam converter, a technical foam fabricator specialising in providing technical solutions for our global customer base, is proud to have made it through to the finals of The Manufacturer, MX Awards, shortlisted in four prestigious categories, including; Achieving Customer Value, Operational Excellence, People and Skills & Supply Chain Excellence.

Over 50 of Britain’s top manufacturing companies have made it through to the finals of the UK’s largest and most rigorous industry awards programme.

The winners will be announced at The Manufacturer MX Awards ceremony and gala dinner taking place on 11 November at ACC Liverpool.

Achieving Customer Value
People & skills
Supply Chain Excellence


From closed cell to reticulated. We have the right foam for you.

Covering many safety related applications. Read more about the vast number of markets we supply into.

With many years of foam converting experience, read more about our specialist capabilities.

Our customers heavily rely on the quality products we manufacture.


Flexible Bladder and Rigid Fuel Tank Safety Foam Explosion Suppressant Foam Kits FIA Approved Foam for Motorsport Mil-Spec Conductive grades for Aircraft and Military Applications Water Testing & Filtration Filtration Submarine Applications Protective Packaging CNC Routed Foam Inserts Medical Vehicle Impact Testing Foam Commercial Airliner Military Vehicle safety foam Sheet Lamination Self-adhesive backing


We offer a technical and bespoke foam converting and fabrication service to a wide range of industries. We have a technical advance over our competitors with a knowledge base built on over generations. We welcome a challenge and are prepared for your new enquiry.

Business Management and ILM

We have invested heavily in both training and external consultancy. Our senior management team have recently been awarded their Level 3 certificates as part of the ILM endorsed Great Managers Program. This will enable them to implement our Business Management System, which is primarily focused on customer satisfaction and mitigating risks, in order to make our business more resilient.

Innovate and design

Adopting the latest cutting-edge technology, we are able to offer a full design and development service. With access to a range of tools such as 2 & 3D drawing and programming software packages we can help you create the best end result.

OTIF – (On Time in Full)

We monitor and measure our delivery performance on a monthly basis and are continually looking for ways to improve.


A cornerstone for our Business Management System is our quality management system, based on the minimum requirements of ISO 9001:2015, but also incorporating many additional business requirements in relation to our stake-holders satisfaction. We have already obtained certification by a third-party body with respect to meeting the requirements of the above international standard.

The UK’s sole supplier and convertor of Military Specification ESF & Safety Foams covering all applications


Read all our exciting latest news……………

New SGS ISO Logo feature image

SGS CASE STUDY – February 2019

Foam Engineers highlights its continued commitment to quality management with ISO 9001:2015:
Many of Foam Engineers’ products are used in safety related applications. Therefore, to achieve the highest levels of quality the company had to implement an effective and certified quality management system (QMS) – initially to BS 5750 and latterly to ISO 9001. By formalizing its business processes, together with associated risks, resources had to be provided and effectively managed to ensure effective and efficient outcomes, with key performance indicators that are continually evaluated.

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Parlimentary review with post participation

Foam Engineers in the Parliamentary Review 2017

Foam Engineers was recently recognised and shortlisted as an outstanding manufacturing company, and, as a result, invited to appear in this year’s Parliamentary Review, Manufacturing and Services Edition 2017. We regard this invite to be of huge significance for business progression and development and we are very proud to be a part of such an important review of the UK’s Manufacturing Sector. As a foam fabricator operating for nearly 90 years, High Wycombe-based Foam Engineers is a specialist business with extensive expertise. It is a little-known fact that our foam creations can be found on our front line in military defence vehicles, in the air supporting our commercial air-liners, improving the safety and standard of our drinking water using foam filtration technology, in our NHS hospitals as wound treatment and even assisting submarine fibre optic cable connections worldwide.... We encourage you to read the full article by clicking on ‘THIS LINK’

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  • We are Professional

  • We are Trusted

  • We are Expert


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