Foam bespoke design shapes

The UK’s sole supplier and convertor of Military Specification ESF & Safety foams covering all applications


Unique foam shapes

Global material sourcing capabilities from our well established, trusted and approved suppliers


Foam Routing manufacturing

Technical CNC routed 2D & 3D products and shapes


Blue Foam 3D shapes

Blue Polyether safety foams for fuel tank applications


Grey 3D technical foam

Technical CNC routed 2D & 3D products and shapes

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Two Tone Disks

Converting and combining various material grades creating bespoke technical shapes


safety foam in car fuel tanks
foam motorbikes
eco friendly foam modelling


The UK’s leading foam converter. Foam Engineers is a technical foam fabricator specialising in providing technical solutions for our global customer base.

We trade solely business to business and all of our product solutions are tailored to individual customer needs. Confidentiality and integrity are just some of our core values. Others include customer care, commitment to quality, design, innovation and a supportive working environment for our employees.

Foam Engineers, a family run business since 1928, has a proven ability to innovate and adapt to change. From client to supplier there is evidently a lot of trust associated with Foam Engineers, our products, capability and service. With a focused and proven business model, the company provides critically relied upon foam solutions to a vast and broad number of industries which include: Aerospace, Motorsport, Military, Environmental, Medical.


bike wheel foam shapes

Together we find ways to adapt and change in line with our customers and our markets. Based in Buckinghamshire, Foam Engineers originally manufactured metal seat springs in a thriving furniture town.


technical foam product design

At Foam Engineers we have a dedicated design and development team who have extensive knowledge and experience across a wide range of market sectors.


Manufacturing technical foam shapes

Foam Engineers has its own manufacturing facility based in High Wycombe, Buckinghamshire, near to London. Having total control over our manufacturing allows us to offer our clients unbeatable flexibility and cost effectiveness.

Foam Engineers were among over 40 of Britain’s top manufacturing companies making it through to the finals of the UK’s largest and most rigorous industry awards programme. The winners were announced at The Manufacturer MX Awards ceremony and gala dinner which took place on 17 November 2022 in Liverpool. The evening attracted a record 900 attendees celebrating the very best of British industry.

After having been shortlisted in 5 out of 10 categories, we are delighted to announce that we won the Leadership and Strategy (SME) Award presented by Grace Gilling and Rory Bremner.

The Manufacturer MX Awards 2022 Finalist and Winners in:

The Manufacturer MX Awards 2023 Finalist in:


From closed cell to reticulated. We have the right foam for you.

Covering many safety related applications. Read more about the vast number of markets we supply into.

With many years of foam converting experience, read more about our specialist capabilities.

Our customers heavily rely on the quality products we manufacture.


Flexible Bladder and Rigid Fuel Tank Safety Foam Explosion Suppressant Foam Kits FIA Approved Foam for Motorsport Mil-Spec Conductive grades for Aircraft and Military Applications Water Testing & Filtration Filtration Submarine Applications Protective Packaging CNC Routed Foam Inserts Medical Vehicle Impact Testing Foam Commercial Airliner Military Vehicle safety foam Sheet Lamination Self-adhesive backing


We offer a technical and bespoke foam converting and fabrication service to a wide range of industries. We have a technical advance over our competitors with a knowledge base built on over generations. We welcome a challenge and are prepared for your new enquiry.

Business Management and ILM

We have invested heavily in both training and external consultancy. Our senior management team have recently been awarded their Level 3 certificates as part of the ILM endorsed Great Managers Program. This will enable them to implement our Business Management System, which is primarily focused on customer satisfaction and mitigating risks, in order to make our business more resilient.

Innovate and design

Adopting the latest cutting-edge technology, we are able to offer a full design and development service. With access to a range of tools such as 2 & 3D drawing and programming software packages we can help you create the best end result.

OTIF – (On Time in Full)

We monitor and measure our delivery performance on a monthly basis and are continually looking for ways to improve.


A cornerstone for our Business Management System is our quality management system, based on the minimum requirements of ISO 9001:2015, but also incorporating many additional business requirements in relation to our stake-holders satisfaction. We have already obtained certification by a third-party body with respect to meeting the requirements of the above international standard.

The UK’s sole supplier and convertor of Military Specification ESF & Safety Foams covering all applications



  • We are Professional

  • We are Trusted

  • We are Expert

Contact Foam Engineers

Complete the enquiry form below or call +44 (0) 1494 448855


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Trustpilot rates Foam Engineers as Excellent
ilm certificate in leadership and management
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ISO13485 for Foam Engineers
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AirBus approved manufacturer
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